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- The slowest point in a process is a ________. Group of answer choices Bottleneck Lost production Surplus ThroughputConsider the following four-step assembly operation with quality problems. All resources are staffed by one employee. • The first resource has a processing time of 5 minutes per unit. • The second resource has a processing time of 6 minutes per unit. • The third resource has a processing time of 3 minutes per unit. With a 30 percent probability, the flow unit coming out of the third resource has to be reworked. In that case, the operations at the first, second, and third resources are repeated. You can assume that (a) rework always succeeds (i.e., a unit going through the rework loop will always work after the third resource) and (b) the processing times for units in rework are the same as for regular units. • The fourth resource has a processing time of 4 minutes per unit. With this information in hand, answer the following questions: • What is the bottleneck process? • What is the capacity of the process?These four phases make up a machine cycle, which is also known as a process loop. What percentage of a machine's cycle time do you value the most? Should I be concerned about replacing parts of the machine cycle when they wear out? Is the problem of switching modules improved by adding a second module?
- It is possible to increase process capacity by balancing a process. True or false?a. Trueb. FalseProcess with Scrap Consider the following four-step assembly operation with quality problems: The first resource has a processing time of 5 minutes per unit and one employee doing the operation.The second resource has a processing time of 4 minutes per unit. It also has one employee doing the operation. However, this is a very delicate task and 80% of all products have to be scrapped after this step.Two workers are staffed for the third resource. No quality problems occur at this resource and the processing time is 20 minutes per unit.At the fourth and final resource, one operator handles the product. No quality problems exist at this step and the processing time is 12 minutes per unit.Where in the process is the bottleneck?Process with Scrap Consider the following four-step assembly operation with quality problems: The first resource has a processing time of 5 minutes per unit and one employee doing the operation.The second resource has a processing time of 4 minutes per unit. It also has one employee doing the operation. However, this is a very delicate task and 80% of all products have to be scrapped after this step.Two workers are staffed for the third resource. No quality problems occur at this resource and the processing time is 20 minutes per unit.At the fourth and final resource, one operator handles the product. No quality problems exist at this step and the processing time is 12 minutes per unit.Where in the process is the bottleneck? 1 point
- These four phases make up a machine cycle, which is also known as a process loop. What percentage of a machine's cycle time do you value the most? Should I be concerned about replacing parts of the machine cycle when they wear out? Does the implementation of a second module resolve the problem of toggling between them?Process with Scrap Consider the following four-step assembly operation with quality problems: The first resource has a processing time of 5 minutes per unit and one employee doing the operation.The second resource has a processing time of 4 minutes per unit. It also has one employee doing the operation. However, this is a very delicate task and 80% of all products have to be scrapped after this step.Two workers are staffed for the third resource. No quality problems occur at this resource and the processing time is 20 minutes per unit.At the fourth and final resource, one operator handles the product. No quality problems exist at this step and the processing time is 12 minutes per unit.For every unit of demand, how many units have to flow through the second step in the process?An assembly line has 10 serial stations with process times of 1, 2, 3, 4,..., 10 respectively. The process time of the system is: a) 550% of its process cycle time. b) 18.18% of its process cycle time. c) 50% of its process cycle time. d) 100% of its process cycle time.
- Of the process types below ________ has the highest output variety, and the lowest output volume. Group of answer choices Assembly line Batch Continuous flow Job shopA Jack-in-the-box toy includes two components, the jester (part A) and the box (part B). The following flowchart demonstrates its manufacturing process. Production of Part A A.1 A.2 C.1 C.2 B.1 B.2 В.3 Production of Part B Final assembly It takes two steps, A.1 and A.2, to make part A, performed by two dedicated workstations, respectively: A.1 has a process time of 3 minutes; A.2 has a process time of 8 minutes. It takes three steps, B.1, B.2, and B.3, to make part B, performed by three dedicated operators, respectively: B.1 has a process time of 5 minutes; R2 hac a nrocece timo of 8 minutoeProcess with Scrap Consider the four-step assembly operations with quality problems The first resource has a processing time of 5mins per unit and one employee doing the operration. the second employee resource has a processing time of 4 mins per unit. It also has one employee doing the operation. However, this is a very delicate task and 80% of all products have to be scrapped after this step. Two workers are staffed for the third resource. No quality problems occur at this resource and the processing time is under 20mins per unit. At the fourth and final resource, one operater handles the product. No quality probnlems exist at this step and the processing time is 12mins per unit. Where is the bottleneck Resource 1, 2, 3 or 4