Mozaic Inc. has decided to introduce a new product, which can be manufactured by either a computer-assisted manufacturing system (CAM) or a labor-intensive production system (LIP). The manufacturing method will not affect the quality of the product. The estimated manufacturing costs by the two methods are as follows: CAM System LIP System Direct Material $5.00 $5.60 Direct Labor (DLH) 0.5 DLH x $12 $6.00 0.8 DLH x $9 $7.20 Variable Overhead 0.5 DLH x $6 $3.00 0.8 DLH x $6 $4.80 Fixed Overhead* $2,440,000 $1,320,000 * These costs are directly traceable to the new product line. They would not be incurred if the new product were not produced. The company's marketing research department has recommended an introductory unit sales price of $30. Selling expenses are estimated to be $500,000 annually plus $2 for each unit sold. (Ignore income taxes.) Required: 1. Calculate the estimated break-even point in annual unit sales of the new product if the company uses the (a) computer-assisted manufacturing system (4%); (b) labor-intensive production system (4%). 2. Determine the annual unit sales volume at which the firm would be indifferent between the two manufacturing methods (5%). 3. Management must decide which manufacturing method to employ. One factor it should consider is operating leverage. Explain the concept of operating leverage (3%). How is this concept related to Mozaic's decision? (3%) 4. Describe the circumstances under which the firm should employ each of the two manufacturing methods. (3%) 5. Identify some business factors other than operating leverage that management should consider before selecting the manufacturing method. (3%)
Mozaic Inc. has decided to introduce a new product, which can be manufactured by either a computer-assisted manufacturing system (CAM) or a labor-intensive production system (LIP). The manufacturing method will not affect the quality of the product. The estimated manufacturing costs by the two methods are as follows: CAM System LIP System Direct Material $5.00 $5.60 Direct Labor (DLH) 0.5 DLH x $12 $6.00 0.8 DLH x $9 $7.20 Variable Overhead 0.5 DLH x $6 $3.00 0.8 DLH x $6 $4.80 Fixed Overhead* $2,440,000 $1,320,000 * These costs are directly traceable to the new product line. They would not be incurred if the new product were not produced. The company's marketing research department has recommended an introductory unit sales price of $30. Selling expenses are estimated to be $500,000 annually plus $2 for each unit sold. (Ignore income taxes.) Required: 1. Calculate the estimated break-even point in annual unit sales of the new product if the company uses the (a) computer-assisted manufacturing system (4%); (b) labor-intensive production system (4%). 2. Determine the annual unit sales volume at which the firm would be indifferent between the two manufacturing methods (5%). 3. Management must decide which manufacturing method to employ. One factor it should consider is operating leverage. Explain the concept of operating leverage (3%). How is this concept related to Mozaic's decision? (3%) 4. Describe the circumstances under which the firm should employ each of the two manufacturing methods. (3%) 5. Identify some business factors other than operating leverage that management should consider before selecting the manufacturing method. (3%)
Cornerstones of Cost Management (Cornerstones Series)
4th Edition
ISBN:9781305970663
Author:Don R. Hansen, Maryanne M. Mowen
Publisher:Don R. Hansen, Maryanne M. Mowen
Chapter16: Cost-volume-profit Analysis
Section: Chapter Questions
Problem 7CE
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Transcribed Image Text:Mozaic Inc. has decided to introduce a new product, which can be manufactured by either a
computer-assisted manufacturing system (CAM) or a labor-intensive production system (LIP).
The manufacturing method will not affect the quality of the product. The estimated
manufacturing costs by the two methods are as follows:
CAM System
LIP System
Direct Material
$5.00
$5.60
Direct Labor (DLH)
0.5 DLH x $12
$6.00
0.8 DLH x $9
$7.20
Variable Overhead
0.5 DLH x $6
$3.00
0.8 DLH x $6
$4.80
Fixed Overhead*
$2,440,000
$1,320,000
* These costs are directly traceable to the new product line. They would not be incurred if the
new product were not produced.
The company's marketing research department has recommended an introductory unit sales price
of $30. Selling expenses are estimated to be $500,000 annually plus $2 for each unit sold.
(Ignore income taxes.)
Required:
1. Calculate the estimated break-even point in annual unit sales of the new product if the
company uses the (a) computer-assisted manufacturing system (4%); (b) labor-intensive
production system (4%).
2. Determine the annual unit sales volume at which the firm would be indifferent between
the two manufacturing methods (5%).
3. Management must decide which manufacturing method to employ. One factor it should
consider is operating leverage. Explain the concept of operating leverage (3%). How is
this concept related to Mozaic's decision? (3%)
4. Describe the circumstances under which the firm should employ each of the two
manufacturing methods. (3%)
5. Identify some business factors other than operating leverage that management should
consider before selecting the manufacturing method. (3%)
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