At Feebo Company, components U, V, W, and X are assembled in a cell in 70, 140, 280, and 35, respectively. Assuming a 480-minute workday, assume lot-for-lot, LT = 0. What is the MMP sequence?
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- What is OEE and also calculate the OEE from the given data in below table Items Data Shift Length 8 Hours Breaks (2) 15 minute and (1) 30 minute Downtime 47 minutes ideal Cycle Time 1.0 seconds Total Count 19,271 widgets Reject Count 423 widgetsWhat is OEE and also calculate the OEE from the given data in below table. Item Data Shift Length 8 hours Breaks (2) 15 minute and (1) 30 minute Downtime 47 minutes Ideal Cycle Time 1.0 seconds Total Count 19,271 widgets Reject Count 423 widgetsSawing 20 min/unit Sanding 20 min/unit Drilling 32 min/unit Welding 30 min/unit Assembly 93 min/unit Assembly 93 min/unit Assembly 93 min/unit A production process is shown in the figure above. The drilling operation occurs separately from, and simultaneously with the sawing and sanding operations. Welding starts when both drilling and sanding operations have been completed. After welding, a product needs to go through only one of the three assembly operations (the operations are in parallel, where parallel lines perform the exact same operation). Considering the process times at stations, what is the process time of the system (in min/unit)?
- Lead Time Gourmet Helper Appliance Company manufactures home kitchen appliances. The manufacturing process includes stamping, final assembly, testing and shipping. In the stamping operation, a number of individuals are responsible for stamping the steel outer surface of the appliance. The stamping operation is set up prior to each run. A run of 75 stamping is completed after each setup. A setup requires 40 minutes the parts wait for the setup to be completed before stamping begins. Each stamping requires 5 minutes of operating time. After each batch is completed, the operator moves stamp the stamped covers to the final assembly area. This move takes 10 minutes to complete. The final assembly for each appliance unit requires 18 minutes and is also done in batches of 75 appliance units. The batch of 75 appliance units is moved into the test building, which is crossed street. The move takes 25 minutes. In the final test, the 75 unit batch is tested one at a time. Each test…A metal fabrication shop has a single punch press. There are currently three partsthat the shop has agreed to produce that require the press, and it appears that theywill be supplying these parts well into the future. You may assume that the press isthe critical resource for these parts, so that we need not worry about the interactionof the press with the other machines in the shop. The relevant information here is: Part Number Demand/year Set up Cost ($) Cost per Unit ($) Production rate/year 1 2,500 80 16 45,000 2 5,500 120 18 40,000 3 1,450 60 22 26,000 Holding costs are based on an 18 percent annual interest rate, and the products are to be produced in sequence on a rotation cycle. Setup times can be considered negligible. What is the optimal lot size of part 2?These four steps make up what is called a machine cycle but is more often known as a process loop. When it comes to machine cycles, what factors do most people prioritise? Should I be concerned that I may have to replace machine cycle parts when they wear out? Is it feasible that doubling the number of modules available would make toggling between them easier?
- A Company produces a component for use in the aerospace industry. The component consists of three parts (A, B and C), which are purchased externally and cost 50c, 60c and 70c per piece respectively. Parts A and B are assembled first on assembly line 1, which produces 150 components per hour. Part C undergoes a drilling operation before being finally assembled with the output from assembly line 1. There are six drilling machines in total, but only three are currently operational. Each drilling machine drills part C at a rate of 30 parts per hour. The final assembly line has a production capacity of 100 components per hour. At present, components are produced eight hours a day, five days a week. If the need arises, management can add a second shift of eight hours for the assembly lines only. The cost of assembly labour is 40c per assembly operation for each assembly line; the cost of drilling labour is 20c per part. For drilling, the cost of electricity is 10c per part. The overhead cost…New Mode Y Delay A Yost-Perry Industries (YPI) manufactures a mix of affordable guitars (A, B, C) that are fabricated and assembled at four different processing stations (W, X, Y, Z). The operation is a batch process with small setup times that can be considered negligible. The product information (price, weekly demand, and processing times) and process sequences are shown below. Purchased parts and raw materials (shown as a per-unit consumption rate) are represented by inverted triangles. YPI is able to make and sell up to the limit of its demand per week with no penalties incurred for not meeting the full demand. Each workstation is staffed by one highly skilled worker who is dedicated to work on that workstation alone and is paid $15 per hour. The plant operates one 8-hour shift per day and operates on a 5-day work week (i.e., 40 hours of production per person per week). Overhead costs are $9,000/week. Q Q Product A $11 Q Step 1 Station W (12 min) Step 2 Station Z (13 min) Purchased…Lead time to deliver order to customer is shortest in OaMake-to-order Ob. Assemble-to-order OcMake-to-stock Od. None of these
- What term refers to a schedule that pulls material into i nal assembly at a constant rate?Need to know how many components need to be ordered to have enough to produce a sufficient number of circuit board products to meet the customer order.Parent S requires three of component T and two of component U. Both T and Uare run on work center 30. Setup time for T is 7 hours, and run time is 0.1 hour perpiece. For component U, setup time is 8 hours, and run time is 0.2 hour per piece. Ifthe rated capacity of the work center is 120 hours, how many Ts and Us should beproduced in a week?